Geomembranes have been used for many decades for the containment of wastewater.
The features of the material, its durability, behaviour and price mean that in
some places it has become a standard product. Some people even think of it as a
simple construction material for which price is all that matters. However, as
geomembranes are the only barrier between the soil and contaminating waste, they
must be classed as a security product. Our commitment is to manufacture the most
secure possible products in the industry. (Photograph of climber)
The product must meet the specific needs of individual customers. It must
satisfy local legislation, even for labelling and transport, and there are also
requirements in terms of certificates, regulations, standards and laws. Each
project or application has specific requirements that make it unique.
Nonetheless, we should not forget the importance of consistent standards that
apply across countries and customers to ensure the secure containment of
standard contaminating products. Safe Containment is achieved by observing
specific limits that are common throughout the world.
A textured product may or may not be required. Textured products should only be
used if necessary; otherwise, a smooth product should be used. This may seem
obvious but it is an important distinction, especially since in many projects
the designation of products as textured is confusing and misleading, with some
smooth products described as being textured. Clarifying the customer’s
requirements is a key part of providing the correct solutions under conditions
that are clear for other companies.
Is a wider geomembrane roll better? There is a technical limitation in the
manufacture of geomembranes. The limit for HDPE is 7.5 m, above which a more
fluid material, such as LLDPE is required to allow the machine’s extrusion head
to complete the transformation cycle for the geomembrane. Otherwise, consistency
of the thickness or thermal treatment of the raw material can be seriously
compromised on the surface and at the edges. Within these limits and above a
minimum width at which it would not be feasible to supply a secure containment
product, roll width is a choice made by the manufacturer
and is commonly determined by the supply format and the optimisation of
transport costs. There is hardly any difference in machinery costs depending on
thickness. Within these limits, a wider format can offer a modest reduction in
installation costs for large projects, although this can be offset by higher
handling costs from heavier spools and overruns when finishing curves or
corners. The second layer of the security barrier is normally a bentonite
product that acts as a secondary barrier. However roll widths vary and welds,
which are always weak spots, often coincide. At Atarfil, we generally recommend
crossing products to adjust to avoid problems caused by the different widths.
Linear low-density polyethylene (LLDPE) and high-density polyethylene (HDPE)
are similar raw materials in terms of their composition but, as noted elsewhere,
behave very differently. HDPE has become an international standard for secure
containment, precisely because of its unique properties. As such, LLDPE is often
passed off as HDPE, a practice that is like offering a substitute product
without any benefits for the customer. It is extremely easy to distinguish
between the two materials: the MFI for HDPE will be < 1.2 for 190/5 kg. It’s as
simple as that. What’s a TPO? TPOs are thermoplastic polyolefin geomembranes
that can be made from different proportions of any of the four polyolefins. As
each polyolefin has its own properties and a different base price, it is
impossible to compare the properties and price of two TPO products without
knowing their specific mix.
Although you might think that determining the thickness of a geomembrane should
straightforward, there are a number of subtleties that mean this is not always
the case. It’s important to distinguish between the average thickness and the ±
tolerance percentage, which varies depending on the manufacture process. These
two properties are clearly defined and the customer can be sure of buying a
specific product weight, which is given by the area, the average thickness and
the density of the product. This is a physical principle and allows comparison
between different products. However, the situation becomes less clear when we
talk about “nominal” or rated thickness, which leaves manufacturers free to
“label” their products as having a given thickness, even though the small print
states that the minimum average thickness is the nominal thickness “minus” 10%,
with a tolerance of –10%.
In other words, the product may be at least 20% of the “nominal” thickness. You
can decide for yourself what this means.
You might expect a wrinkle caused by expansion or the detachment of the
geomembrane from the supporting soil to return to normal as soon as the
temperature falls back to its initial state. There are a number of reasons why
this might not be the case.
⦁ The geomembrane has its own weight and angle of repose on the support
interface with its base and can thus store captured stress. This means that
geomembranes directly laid on the soil will behave differently from those
supported by geotextiles.
⦁ Likewise, geomembranes on slopes, in which expansion wrinkles gravitate
downward due to the weight of the material and then must recover from this
gravitational effect, are different from geomembranes installed on a flat
surface, since the wrinkle recovers immediately. Based on the two points
above, the installer must be aware of the level of expansion of the
geomembrane’s panels throughout the day and ensure it does not accumulate too
much captured stress, which would prevent it from fully recovering from the
wrinkles and detachments at the end of the day. If these do not return to
normal, the temperature control has been insufficient and it will be necessary
to study their influence on the installation of the geomembrane to adopt the
necessary corrective measures. It is also useful to recall that at a given
location, the ambient temperature changes throughout the year. The end customer
will normally choose the installation date for the geomembrane and this decision
will determine the temperature range during installation. This means there will
be a “final” temperature at the end of the geomembrane installation, which may
differ from the average temperature at the site. If the work is completed in the
middle of winter, large wrinkles can be expected in the summer. Similarly, if
the work is completed in the middle of the summer, there will be detachments in
the winter. The above holds true for exposed geomembranes. However, if the
geomembrane is covered by liquids or solids, their temperature will determine
the real situation. Given these factors, the installer may choose to work during
the night in summer to reduce the final temperature or work during the middle of
the day in winter to increase the temperature. Please remember, however, that
this approach has its limits.
We are here to help you / Estamos aquí para ayudarte
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